Innovative Windings

(Only by 3D Printing Technology)

1. High performance solutions ▼
2. Improved Thermal management ▼
3. Specialized Custom Solutions ▼

High ElectroMagnetic performance solutions

1

Shape profiled windings

Shape-Profiled Coils

  • Shaped cross section for lower skin and proximity effects.

  • Uneven turns for minimized high-frequency losses.

  • Thermal uniformity and mitigation of hotspots.

  • Up to 70% Weight Saving

3d printed hybrid coil

Hybrid Semi-Stranded Coil

  • Solid and stranded turns in one coil

  • Balanced DC and AC losses

  • Optimized for aircraft mission profiles / WLTP drive cycles

High fill coil

3d printed aluminum winding
  • Perfect fit in any slot shape

  • High slot fill factor

  • Eliminating thermal barrier inside the slots

  • 3D Printing of aluminum for highest sustainability.

Axial Flux Motor

Axial Flux coils

  • Innovative designs for high speed applications

  • High compactness

  • High degree of design freedom

2

Improved Thermal management

Direct Cooling Channels

Thermal management parts
  • Optimized Direct Cooling Channels

  • Improved Contact Surface

End Winding Heat Exchangers

End winding cooling - E-motor winding - 3D printing
  • Boosted Performance

  • Hotspot Mitigation

Passive Heat Sink

End winding cooling - E-motor winding - 3D printing
  • Tight Tolerances

  • Cooling both inside and outside the slot

  • Maximum precision

3d printed Hollow coils - Aerospace applications

Hollow coils

  • Adjustable Hollow Coils

  • Direct cooling for maximum current density (50 - 75 A/mm2)

  • Innovative sealing solutions

3

Specialized Custom Solutions

Hairpin windings

Hairpin windings - USP3D - 3d printed aluminum coils
  • Quickest Prototyping

  • Easier manufacturability

  • Zero tooling, zero bending

  • Lowest weight

  • Maximum cost saving

Busbar Connections

Built-in bus bar connections - Winding joining - welding
  • Built-in Connections

  • Minimize welding points

  • Flexible terminals

  • Complexity is free

High Altitude cOILS

Lightweight motor with aluminum winding for motor racing and aerospace applications
  • Higher reliability for demanding applications (aerospace, racing,...).

  • Innovative integration in closed slot stators

  • Simplified assembly: no forming or bending

  • Enhanced mechanical protection

  • Noise-free operation

  • >80% Slot fill factor

  • >35% Stator weight reduction


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